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SchobiHH said..
As i already said, you suggestion of just looking up the technical properties of one component (i.e. the PVC) of the whole construction is a much to simplistic view.
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Oh wow ChatGPT.
Useful.
But it is not that once put in a sandwich structure, PVC mechanical properties may be unregarded.
When the outer skin will flex, PVC will be compressed.
Elastic outer skin (usually epoxy-carbon or at least epoxy-glass) will flex and then go back to its initial state.
Will PVC go back to its initial state too, once the load goes back to zero? Maybe, but PVC is brittle and not much elastic, so ...
As for the EPS: it simply does not cooperate in the structure, due to its very low mechanical properties. But in its case, as it is protected by the whole sandwich laminate (not just the outer skin as in the case of PVC), compression (due to sandwich flex) will be spread over a large surface and therefore be minimal, probably (PROBABLY) well inside its elasticity limit. And, what's more, due to its poor mechanical qualities, even supposing it gets crushed, it will not be able to keep the tough elastic stiff sandwich laminate from getting back to its original shape.
This is reasoning in "engineer mode": try to understand where to look exactly, as some parts of the problem MAY be paramount re. others, before/instead facing the problem as a whole.
Maybe physicist prefer to tackle the whole of the problem all at the same time, thanks to their superior mental qualities. But then one should expect a clear answer from them.
To me, the answer is: PROBABLY the problem is in the PVC foam slightly crushing, PROBABLY use of higher grade PVC would solve or reduce it.