I absolutely love the 3D housing that we developed. Similar to the design of Flex on the boom it is split in 2 zones. 1 with the battery and GPS, and the 2nd with the wireless receiver and the T5 board with the reed contacts.
We used the same construction as the standard boxes from China with lid and seal to make the top/bottom waterproof construction. In the lid we mount plexiglass with double-sided tape, similar to the GT31. The inserts in the lid and mounting screws from the bottom it can be screwed firmly together. The PLA is not waterproof in itself so I need to apply a coat of DD 2k to solve that. The velcro strap need to be connected with a 2mm pen (will try a bicycle spoke ??) epoxied into place.

the result looks stunning and it its nicely and snugg. I'm still using a BN280, so with a BN220 or BN180 the hump can be made smaller. First trails I have done last Saturday, but still in a Paqua housing since I haven't put the coating and straps on.

One problem that I have is the heat from the wireless charger. The round shape of the charger is preventing the coils to line-up and causing losses and therefore heat. Perhaps the thickness of the housing is also a bit too thick at the receiver, so might need to thin things for better connection and less heat.
I opened the charger and found that the 2 power fets are generating a lot of heat. And they are not actively or passively cooled, nor do I notice it reduces power based on temperature. So this a hazard in the making. I will probably create a custom housing that will align the coils and use some thermal paste and alu strip to cool the power fets.

I thought that my phone did not heat up the charger, but that's not the case. It so gets hot as well, coming from the charger/fets.
When I inceased the distance of the coil, while it was still charging the temperature went up even faster. So the more losses, the higher the temperature I guess.
I saw that Julien also had issues with the chargers/heat of the motions. I don't think there is a handshake between the devices to start charging only with certified (Qi) like with the fast-wired chargers. I guess the charger just starts based on an impedance sense.
I had a wireless charger from Mi that has active cooling, but it stopped working half a year ago. I only have these cheap Chinese ones now, but they get too hot and require modifications to stay safe.
Looking forward to your experience on wireless chargers and suggestions.