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Resto Project Don Burford

Created by BigSpazz BigSpazz  > 9 months ago, 25 Mar 2014
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BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 11:05am
fixing the neighbours board for him. Purchased this Don Burford stringerless off ebay for 99$ !

amazing board at 8'10 is quite rare for a V bottom stringerless, super pinched rails and quite wide, i think 23 1/2 if i remember correctly. The board sat in the roof of a surf club for years and has some nasty delam on the bottom, the fin was smashed in half also so i have to knock that out. Upon getting the fin out i discovered what i thought was delam around the fin was actually a nasty split in the foam from years of the fin flexing in turns etc it seems it has split the foam about 6 inches either side of the fin.

i managed to wedge open the split and get a fair amount of resin into the area and it has set perfect and am super happy with it. I then filled in the groove from the original fin with chopped up fiberglass and resin making it super strong. I had a plastic machine fin made up to glass in.

will be fixing the delam thats further up from the fin box this weekend then hopefully glassing in the fin. Will keep updates posted in here

the nose had some fiberglass thrown over it that was overkill, the person who did it didnt sand the board so it basically fell of once the sander hit it, i was expecting a massive nose smash but was 5c peice size ding.























Macaha
Macaha

QLD

21981 posts

25 Mar 2014 10:21am
You have some projects on your hands Bigspazz,keep us updated.
Ted the Kiwi
Ted the Kiwi

NSW

14256 posts

25 Mar 2014 11:52am
Did you make that fin or fix the old one up?
BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 12:00pm
Select to expand quote
Ted the Kiwi said..

Did you make that fin or fix the old one up?


wiz made the new fin for me, the old one was snapped in half. It looks like a fin similar to the plastic machine fin from the period so thats what we got made up
Macaha
Macaha

QLD

21981 posts

25 Mar 2014 11:30am
Fins I currently have two custom fins on order,6 weeks lead time I was quoted
BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 12:34pm
Select to expand quote
Macaha said..

Fins I currently have two custom fins on order,6 weeks lead time I was quoted



yer i ordered another D fin and one of these, wiz was pissed, i reckon chirstmas time for me. 6 weeks is super fast for wiz





Macaha
Macaha

QLD

21981 posts

25 Mar 2014 11:38am
haha Wizz the classic
BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 12:39pm
Select to expand quote
Macaha said..

haha Wizz the classic


yer im on his sh!t list this yr haha
Macaha
Macaha

QLD

21981 posts

25 Mar 2014 11:41am
Select to expand quote
BigSpazz said..

Macaha said..

haha Wizz the classic


yer im on his sh!t list this yr haha


at least your on a list
BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 12:44pm
Select to expand quote
Macaha said..

BigSpazz said..

Macaha said..

haha Wizz the classic


yer im on his sh!t list this yr haha


at least your on a list



what colour fins are you getting? that can dramatically affect the time
Macaha
Macaha

QLD

21981 posts

25 Mar 2014 11:55am
Wizz's most loaded colour,solid black,he has a panel in stock so materials are not the issue

7 inch loose but lost drive,8 inch more drive but down on performance so 7 1/2 will be perfect.

same reason I've ordered a 9 1/2.
BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 12:59pm
Select to expand quote
Macaha said..

Wizz's most loaded colour,solid black,he has a panel in stock so materials are not the issue

7 inch loose but lost drive,8 inch more drive but down on performance so 7 1/2 will be perfect.

same reason I've ordered a 9 1/2.


yer awesome, i didnt think he did black? or does he but he calls it smokey or something?

u should try a plastic machine fin! get him to foil the crap out of it so its super whippy
surfbroker
surfbroker

NSW

1489 posts

25 Mar 2014 1:06pm
Yeah..I like flex

Of all the boards I've had..never had a Vee Bottom, always thought the fins were too far forward to make them turn easy.

BigSpazz
BigSpazz

NSW

946 posts

25 Mar 2014 1:25pm
Select to expand quote
surfbroker said..

Yeah..I like flex

Of all the boards I've had..never had a Vee Bottom, always thought the fins were too far forward to make them turn easy.




totally agree, some of them are almost halfway. This boards fin originally was in a good position, 6-7 inches up from the tail, i will prob move it back half an inch.
MickPC
MickPC

8266 posts

25 Mar 2014 3:13pm
She sure looks pretty rough...it'll be interesting to see how it turns out
BigSpazz
BigSpazz

NSW

946 posts

26 Mar 2014 11:35am
Select to expand quote
MickPC said..

She sure looks pretty rough...it'll be interesting to see how it turns out


nothing that abit of resin and sand bags cant handle
BigSpazz
BigSpazz

NSW

946 posts

27 Mar 2014 2:39pm




Last bit of delam
Macaha
Macaha

QLD

21981 posts

27 Mar 2014 2:14pm
whats the repair pour glass down and put some weight on it,dry then sand?
BigSpazz
BigSpazz

NSW

946 posts

27 Mar 2014 3:48pm
Select to expand quote
Macaha said...
whats the repair pour glass down and put some weight on it,dry then sand?


Yup fill it full put sandbag weights all over it. Pull the bags off and sand it back smooth generally down to the originally layer of glass, then i will put a tail patch of volan for strength and for the new glass on fin.







Macaha
Macaha

QLD

21981 posts

28 Mar 2014 10:30am
Select to expand quote
BigSpazz said..

Macaha said..

Fins I currently have two custom fins on order,6 weeks lead time I was quoted



yer i ordered another D fin and one of these, wiz was pissed, i reckon chirstmas time for me. 6 weeks is super fast for wiz





Bigspazz,just received a call my fins are ready

BigSpazz
BigSpazz

NSW

946 posts

28 Mar 2014 12:00pm
Select to expand quote
Macaha said..

BigSpazz said..

Macaha said..

Fins I currently have two custom fins on order,6 weeks lead time I was quoted



yer i ordered another D fin and one of these, wiz was pissed, i reckon chirstmas time for me. 6 weeks is super fast for wiz





Bigspazz,just received a call my fins are ready




haha i checked on mine last night, they have been draw up onto the sheet but not cut out yet
BigSpazz
BigSpazz

NSW

946 posts

30 Mar 2014 12:11pm




Macaha
Macaha

QLD

21981 posts

30 Mar 2014 12:41pm
You have some sanding to do I think Wiz cut me a 7 instead of the 7.5,the 9 worked a treat in the Pin' today.
Ted the Kiwi
Ted the Kiwi

NSW

14256 posts

30 Mar 2014 7:08pm
Nice work BS you are doing a great job.
BigSpazz
BigSpazz

NSW

946 posts

31 Mar 2014 9:46am
Select to expand quote
Ted the Kiwi said..

Nice work BS you are doing a great job.



thanks man, super happy with it so far, espeically the delam how bad it was.

i ended up cutting a bridge out of the old fin also and put that on the deck, will post up more photos tonight, just a whole lotta polishing and sanding to go now :)
obct
obct

NSW

3487 posts

31 Mar 2014 10:30am
I've never had much joy using the tape method of holding a glass on fin in place while it set so I changed to a clamping method, but I'm buggered if I can find a picture on the net of how it's done.

I may try to set up a mockup of it tonight to show you what I mean.

BigSpazz
BigSpazz

NSW

946 posts

31 Mar 2014 10:39am
Select to expand quote
obct said..

I've never had much joy using the tape method of holding a glass on fin in place while it set so I changed to a clamping method, but I'm buggered if I can find a picture on the net of how it's done.

I may try to set up a mockup of it tonight to show you what I mean.





i think i know what u mean, Billy from Mctavish does the same. I am not a fan of the tape either, what i did was made a super hot brew and put some on the board and placed the fin where i think i want it to go, put some tape on for the adjusting part and in 10 mins the resin had set and it was held in place allowing me to easily do the rovings etc without moving the fin
BigSpazz
BigSpazz

NSW

946 posts

5 Apr 2014 12:12pm
All sanded. Ended up making a bridge for the legrope out of the fin i pulled out. Final coat, wet and dry, in the water tomz






Macaha
Macaha

QLD

21981 posts

5 Apr 2014 12:06pm
Looking good bigspazz
EB
EB

EB

SA

492 posts

10 May 2014 9:44pm
Select to expand quote
surfbroker said..
Yeah..I like flex

Of all the boards I've had..never had a Vee Bottom, always thought the fins were too far forward to make them turn easy.


Got one of these myself and it took a bit of getting used too. Takes a bit to roll the board onto the rail just before you have the board feels as if it is heading in the wrong direction. Then when you get it on the rail she whips aroundtrying to throw you off.
Will have to post a photo of mine looks like made on the same day,slightly better nick.
BigSpazz
BigSpazz

NSW

946 posts

12 May 2014 10:54am
Select to expand quote
EB said..

surfbroker said..
Yeah..I like flex

Of all the boards I've had..never had a Vee Bottom, always thought the fins were too far forward to make them turn easy.


Got one of these myself and it took a bit of getting used too. Takes a bit to roll the board onto the rail just before you have the board feels as if it is heading in the wrong direction. Then when you get it on the rail she whips aroundtrying to throw you off.
Will have to post a photo of mine looks like made on the same day,slightly better nick.



awesome !!! would love to see photos
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