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samsturdy said..
My rudder stock is contained within a tube within the lazarette so any water ingress past the
bearing is contained in the tube. Is this a normal design feature.??.
Hi Sam,
In my experience, yes mate, this is/should be normal, most bluewater boats are like yours. With this design, the boat is still watertight if the rudder snaps off nice and clean. Thats a good thing.
The only time it becomes a problem is if the rudder doesn't break away cleanly. Lets say for example the rudder shaft breaks.
In heavy seas, the rudder will be acting like a lever arm, twisting this way and that due to wave action, placing abnormal demands on the lower bearing, which are usually located in the rudder tube. Most rudders are positive buoyancy, so the mongrel thing will obstinately refuse to fall out of the boat and solve the problem. With the nasty wave action, all of the loads are transferred to the lower bearing, rudder tube and its bonding to the hull and deck, and this is when it gets serious, if the mating to the hull starts to fatigue and crack. Or the impact alone cracks the rudder tube as the rudder tries to tear out of the boat.
When push comes to shove, you want the rudder to be the fuse to protect the rudder tube.
Some tubes are built like the proverbial brick dunny, but a lot are not. Bizarrely I have seen guys beef up their rudder and ignore the tube completely which is a bit backward! In a normal world they are well suited to their task, but when you see a rudder flopping around in big seas, hearing the shaft banging and scraping away inside a thin walled rudder tube is a pretty sick feeling.
Most brand new boats use the same rudder tube design still to this day Sam, so the design on yours is obviously good enough mate to be considered the norm. I was lucky enough to have a choice.
There was a case recently of a brand new Benny 45 hitting an unknown object and sinking due to tube failure where it meets the hull, the tubes were open to the cabin downstairs, and it cracked where the tube was bonded to the hull. What can make it worse is failure of the hull integrity in this area of the boat is often really bloody hard to repair at sea.
I'm not saying mine is perfect either, I don't have any rudder tubes at all! Pogo use closed cell foam for hull strength and integrity, and around both rudders they use a very exotic, and expensive, high density foam that is designed for lateral loads for this exact reason. It is interesting, even though the foam feels like there is no flex at all, it is designed to flex a wee bit to allow the outer and inner walls of the hull to move independently without losing structural integrity and prevent cracking. (3mm outer outer layer of glass, 20mm foam, then another 3mm of glass on the inner wall)
The watertight bulkhead then is the critical member in my design, it isolates and seals the rudder and steering assy from inside the boat. So, I can't just drill a simple hole in my bulkhead to run a wire through for example.
So, tubes are not a bad design, as they are still used on a lot of brand new boats today mate, so it must be good enough for most applications one would think!