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TooMuchEpoxy said..
mine a tried to make a nice seam like that work for the take up but doing so would have made a big ugly wrinkle. It wanted a big diagonal seam from the tip of the strut to turn of the leading edge. I inflated and used little pieces of tape to make a z fold that resulted in a smooth tight canopy. Then I taped the opposite side, removed the pieces and taped the first side then sewed the tape down. Definitely a quick and dirty.
i like quick and dirty! and wind fcst for tomoz!
....so you didnt use seams at all - just folded & temp taped a staggered fold of canopy material where required for optimum shape/tautness, then taped both sides and stitched?
Inflated to full pressure to fold/tape, then deflate for tape and stitch?
will be hand saddle stitch only, dont have machine, but assume it's the spinnaker tape doing the holding work anyway