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Foil Screws coming loose from fuselage

Created by Dick Tatta Dick Tatta  > 9 months ago, 14 Nov 2021
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Dick Tatta
Dick Tatta

NSW

344 posts

14 Nov 2021 10:42am
Hi,
I've got a Naish fuselage,last years model,now when I change front wings tighten up the the 3 30mm Phillips head screws they come loose within 20 mins of use????I use all naish foils.

Ive tried screwing them tight but nothing works,only just started happening.they're not cross threaded

Should I replace them with torx head screws???

wierd
Jethrow
Jethrow

NSW

1275 posts

14 Nov 2021 10:54am
I used phillips heads on my previous foil, as it didn't come with any. Using TefGel certainly helped them stay in but I could never get the Phillips head as tight as I can with the Torx heads on my new foil. The Torx are less prone to stripping the head too.
DWF
DWF

DWF

710 posts

14 Nov 2021 8:03am
You need to be using Tef-Gel. It's sticky. Screws don't vibrate loose.
airsail
airsail

QLD

1570 posts

14 Nov 2021 10:37am
Strange, I use grease on all my connections and screws of my Naish foils, rarely do I find a loose one. I have replaced all the Philips with Torx, I just buy the security ones from Bunnings.
colas
colas

5370 posts

14 Nov 2021 3:51pm
My advice:
- use Torx heads.
- get Titane screws. They are both much more durable than stainless steel, harder, and are less prone to galvanic corrosion (less galvanic potential difference with carbon)
- get a dynamometer wrench so that you are sure to screw at the max safe torque (around 5 N.m for my brass inserts)
- always use some tef-gel to avoid galling (esp. with titane screws) and galvanic corrosion (esp. with alu foils)

If all else fails, use non-permanent thread lock (red locktite) instead of tef gel.
LeeD
LeeD

3939 posts

15 Nov 2021 12:03am
Maybe BLUE lock time is removable?
Red is supposed to lock solid.
foilstate
foilstate

129 posts

15 Nov 2021 12:14am
It's the blue Loctite 243, works pretty good
WhiteofHeart
WhiteofHeart

798 posts

15 Nov 2021 4:40am
I use some vaseline grease, works like a charm. Always had screws coming loose when jumping, now I dont have that problem. Additional benefit: when a screw snapped I got the left over bit out of the insert very easily!
Dick Tatta
Dick Tatta

NSW

344 posts

15 Nov 2021 9:34am
Thx for all the advice,helpful site this.

off to bloody Bunnings, never thought about them having screws for foils, pretty dumb really ,Bunnings has everything.

look at buying some loc tight

vasaline seems like a good idea,although I'm to old and slow to jump,still learning switch foot gybes.

thx again for your help.
airsail
airsail

QLD

1570 posts

15 Nov 2021 8:52am
Red is the low torque loctite, blue is medium and green high strength. Blue 243 is what to use if needed, but Vaseline has excellent corrosion resistance and you foil will stay looking new. I've actually done some testing and Vaseline is as if not better than marine grease.


Here are the screws I use, yes they have the security dot in the middle but a hex bit is supplied. I grind the dot off, just in case I don't have the security bit in my screwdriver.




mcrt
mcrt

643 posts

15 Nov 2021 7:26am
Blue is the one to use.
But i prefer TefGel.
Blue Loctite will leave buildup of dried up gunk in the threads and eventually it gets hard to "feel" if the screw is going in right or crossthreaded.
Tefgel is sticky but always soft.



Gorgo
Gorgo

VIC

5108 posts

15 Nov 2021 11:01am
I'm a big fan of the Torx security screws. The socket in the head is about twice as deep as plain Torx or hex heads and the pin helps to lock the tool into place.

Because the connection is so positive it's easy to gently tighten the screws to whatever tightness you want and the screw heads never wear out. Hex and plain Torx can allow the tool to slip so there's a tendency to overtighten because you have less control over the tool.

I use a T-handle wrench for my Torx screws. The weight of the T-handle spins the screws in and out very quickly and I can easily gauge the tension with finger tips. I've used torque wrenches in the past with hex screws and found the slipping of the hex screws a problem.

The only problem with Torx security screws is the countersunk screws only come in food grade 314 stainless. All my foils have Tuttle connections so there's no need for the added strength of 316 stainless. All the load goes through the structural connection. The screws are more for security.

I keep several Torx pin tools in the car and my foil bags have pockets with spare screws and keys so there is very little risk of not having the tool I need.

All this is a bit of a moot point. Using Torx security screws is much more about convenience and reduced wear on the heads. There should be no need to tighten screws super tight. Hand/finger tight should be sufficient. Maybe look at the grease you're using or some loctite.
Dick Tatta
Dick Tatta

NSW

344 posts

15 Nov 2021 12:21pm
I am constantly amazed at the amount of knowledge you guys have.

the fact that your willing to take the time to help.

I for one appreciate it,thank you
airsail
airsail

QLD

1570 posts

15 Nov 2021 1:36pm
316 stainless has better corrosion resistance than 304 so is preferable. But 316 torx are difficult to buy in Oz so I've been using 304, no corrosion pitting evident over several months use.
colas
colas

5370 posts

15 Nov 2021 3:45pm
Oops, my bad, yes, it is the blue loctite to use.

I guess I was thinking "not the red" when writing my post.... so I ended up writing "red" :-)
Fitzsup, we learn from our errors, so this means we made lots of mistakes... and still do!
Kraut
Kraut

WA

547 posts

15 Nov 2021 8:41pm
I read that Teflon tape may also work but haven't tried myself yet
colas
colas

5370 posts

16 Nov 2021 2:22pm
Select to expand quote
Kraut said..
I read that Teflon tape may also work but haven't tried myself yet


Now that you mention it, I have switched from teflon/PTFE tape and traditional yarn for threads on water pipes to the more modern plumbing thread resins ("Anaerobic resins"). It may be a solution if you do not plan to disassemble your gear often and loctite is not working.

www.luokeadhesives.com/news/anaerobic-resin-compounds-vs-teflon-tape-vs-pipe-dope
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