Below is a snap shot of the issue with the 90 degree pully
Threading so ropes don't cross over is not the issue, but rather the angle on the rope it creates when the last bit of downhaul is applied (last 2-3 centremeters) which with the blades can tune the sail alot. - image using x-combat extension
threading here is centre ... centre ... inner .... inner .... outer ... outer.. cleet
using 4 rather than 6 pulleys gets rid of the issue of the middle rope rubbing on the sails middle pulley as it exits but makes downhauling tougher on the NP extension - less pulleys = more muscle to downhaul....
the issue with the power XT which uses the 4 rather than 6 is the leaver when you finished downhauling doesn't tuck away easily because of the geometry of the ropes and you find your self trying to twist the extension a little to get the leaver to tuck away after you apply you downhaul. - will post photo when I rig up next using power xt - apart from that the power xt gets rid of the downhauling muscle required and allows you to tune on the water etc, which with the blades is great because as I have found they have large tuneablde wind range..
and well then there is the other problem that so many people face with the power xt which is the rope slipping from time to time when you rig up, but that is another issue in itself which has been discussed many times before and not the issue here.....
I'll try rigging with the aeron or similar at some stage to see if its any easier to get the last bit of downhaul... seems it might be the option....