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Sails DIY

Created by seanhogan seanhogan  > 9 months ago, 18 Nov 2013
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seanhogan
seanhogan

QLD

3424 posts

18 Nov 2013 7:33pm
young French student designs and makes his own sails
#t=264
Carantoc
Carantoc

WA

7194 posts

18 Nov 2013 8:06pm
Why does nobody market custom sails like custom boards ?

Custom boards are about the same price as production ones (or cheaper).

Would a custom sail cost much more than a production one ?

I know HSM give you custom graphics on the Superfreaks, but it is not really the same.
sausage
sausage

QLD

4873 posts

18 Nov 2013 10:22pm
Select to expand quote
Carantoc said..

Why does nobody market custom sails like custom boards ?

Custom boards are about the same price as production ones (or cheaper).

Would a custom sail cost much more than a production one ?



A good mate of mine here in Yeppoon is a sail maker and has made numerous windsurfing sails - he commented to me the other day that he had just ordered a new Loft wave sail at a resonable price and if he was to make it himself just the material alone would cost almost the same as getting one delivered, not to mention the amount of labour that goes into making even the simpliest of sails.

FormulaNova
FormulaNova

WA

15090 posts

18 Nov 2013 8:24pm
Select to expand quote
Carantoc said..

Why does nobody market custom sails like custom boards ?

Custom boards are about the same price as production ones (or cheaper).

Would a custom sail cost much more than a production one ?

I know HSM give you custom graphics on the Superfreaks, but it is not really the same.



They do sell them, but not market them. To be honest, there are a lot of details in the sails you get from a name brand that I think would be hard to get from a small sail loft. I think its only when they make a reasonable number of them, they can afford to have everything done 'just right'.

I enquired about getting a sail made from a sailmaker years ago to see if I could have a larger sail to suit the mast I had at the time. It seems a lot of them use the same design software, so in theory the sails should be good. The problem I think would be in things like cams, battens, and just the general detail of the sail. I think a mass produced sail is just going to be that much more polished than a custom sail.


I think you also hit the problem that you might with a custom board. If you go to sell it, the next person may not place as much value on it as they do a name brand, proven, board or sail.

Jethrow
Jethrow

NSW

1275 posts

19 Nov 2013 8:21am
Select to expand quote
FormulaNova said..

It seems a lot of them use the same design software, so in theory the sails should be good.



Ummm, you know that the software doesn't design the sails right?

I was a sailmaker for 25 years and for a few seasons I made my own formula race sails. I only did it because I enjoyed the challenge (and it is a challenge) of building race sails. Guys like Barracouta make custom niche sails for race boards and I think Avalon sails in WA make small production runs. There are probably others but not many. The profit margin it not there.

Jethrow

P.S. My last sail is the one in my avatar...
choco
choco

SA

4177 posts

19 Nov 2013 8:51am
In the future it would be great to buy any brand of sail online and custom order your sail, starts with basic offering and price then you pick what colours you want chose the performance level your after like more power deep off wind etc
kato
kato

VIC

3513 posts

19 Nov 2013 11:14am
Nice Vid, very nice sail
K Dog
K Dog

VIC

1847 posts

19 Nov 2013 12:34pm
Select to expand quote
choco said..
In the future it would be great to buy any brand of sail online and custom order your sail, starts with basic offering and price then you pick what colours you want chose the performance level your after like more power deep off wind etc


Probably where its all going to go.
sailquik
sailquik

VIC

6166 posts

19 Nov 2013 12:57pm
All the major windsurfing sail makers have their 'Prototype' making setup to make what effectively are custom sails for the brands they manufacture for. It is generally a LOT more expensive to have protos (custom sails) made than the production runs because they are made differently.
It is possible that it may become an option in the future to choose small changes like colours and minor changes in shape but it will also likely cost a premium.
AUS4
AUS4

NSW

1291 posts

19 Nov 2013 1:02pm
Select to expand quote
K Dog said..

choco said..
In the future it would be great to buy any brand of sail online and custom order your sail, starts with basic offering and price then you pick what colours you want chose the performance level your after like more power deep off wind etc


Probably where its all going to go.


it has been there and has gone back.
Mobydisc
Mobydisc

NSW

9029 posts

19 Nov 2013 1:08pm
Aren't most production sails made in the 'Gaastra' factory in China? The Chinese built towers there that looks like the Gaastra towers in Holland.
wave knave
wave knave

306 posts

19 Nov 2013 1:04pm
Select to expand quote
Carantoc said..

Why does nobody market custom sails like custom boards ?

Custom boards are about the same price as production ones (or cheaper).

Would a custom sail cost much more than a production one ?

I know HSM give you custom graphics on the Superfreaks, but it is not really the same.



Northwave.
in The Gorge, Oregon.
not any more expensive than production.
shipping may be expensive though.
FormulaNova
FormulaNova

WA

15090 posts

19 Nov 2013 1:28pm
Select to expand quote
Jethrow said..

FormulaNova said..

It seems a lot of them use the same design software, so in theory the sails should be good.



Ummm, you know that the software doesn't design the sails right?



Uhh, that's why I included the words 'in theory'. I hope you used to listen more attentively to your customers for 25 years
Jethrow
Jethrow

NSW

1275 posts

21 Nov 2013 11:07am
^
FormulaNova
FormulaNova

WA

15090 posts

21 Nov 2013 2:31pm
Select to expand quote
WindmanV said..

Jethrow said: "Ummm, you know that the software doesn't design the sails right?".

This will do the trick: http://www.windsurfing.kasail.com/mc-sail-software/

McSail used to be used by NP many years ago, but not sure if they still use it.

DIY'ers can now go crazy.



Yeah, I think Neil from Baracutta told me that they also use it a few years ago, when we were talking about different sails from different manufacturers.

From looking at the way he identifies sail problems by eye, I am sure there is more to it.



albentley
albentley

NSW

297 posts

21 Nov 2013 7:19pm
Select to expand quote
choco said...
In the future it would be great to buy any brand of sail online and custom order your sail, starts with basic offering and price then you pick what colours you want chose the performance level your after like more power deep off wind etc


This already exists its called an online windsurfing shop. You pick brand, then model based on characteristics (power wave sail, slalom, free ride, freestyle) then usually you get the choice of a few colours..

Cutting individual panels in different shapes for each user is not efficient, with mass production not only can you order large quantities of the materials \ colours but also cut the same panel shape out multiple times...

A friend of mine in NZ made his own sails for a while, he told me whilst the basic process is relatively straightforward(& time consuming) the sails he made were nothing performance wise compared to production sails.

There is also already so much choice out there, what else would you change instead of what is currently available?
Aus06
Aus06

SA

235 posts

21 Nov 2013 7:00pm

How cool is that vid!

I reckon that'd be such a rewarding thing to be able to design and make your own sail. Even if it was a one off. Maybe I'll look at the local TAFE colleges, and see if there's a course around here. Maybe a 7.0m no cam - I could whack it on the SUP, or the Fu93.

Then when you add years of trial and error, competition and eventually growth, you end up in the shoes of someone like Ben Severne (just to name an SA boy).

I'm going to buy me sewing machine...
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