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Patrick air inside _ One tuff board

Created by col5555 col5555  > 9 months ago, 28 Sep 2020
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col5555
col5555

WA

386 posts

28 Sep 2020 9:25pm
cammd
cammd

QLD

4331 posts

29 Sep 2020 9:22am
Make a Raceboard version please Patrik
thedoor
thedoor

2487 posts

29 Sep 2020 9:42am
Not what I was expecting at all
elmo
elmo

WA

8879 posts

29 Sep 2020 11:04am
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thedoor said..
Not what I was expecting at all


neither was he with that first fin hit coming back at him.

very nice construction.
Tardy
Tardy

5292 posts

29 Sep 2020 12:53pm
That looks like fun ,I'd like to give it a go .
AUS4
AUS4

NSW

1291 posts

29 Sep 2020 3:31pm
Do they leak?
mob dog
mob dog

NSW

290 posts

29 Sep 2020 4:42pm
A real worthy innovation if you ask me, very impressive, they must mould them with an air bag instead of a vacuum bag, when he shows you inside you can see the bag stuck to the inside this could be the way of the future for boards, I sure would like one when there range of airinside broadens. there not cheap at the moment though $5000 Ouch! I think the concerns about them sinking are unfounded( unless you forget the screw in bung) judging by the hits I just seen that thing take to crack it, unless you get run over by a large boat in which case you'd be F*!#&d anyway. By the look of it the board would fare better than the rider in that scenario.
jusavina
jusavina

QLD

1494 posts

29 Sep 2020 4:52pm
Select to expand quote
cammd said..
Make a Raceboard version please Patrik


You can only sell one kidney
choco
choco

SA

4177 posts

29 Sep 2020 4:42pm
sailquik
sailquik

VIC

6166 posts

29 Sep 2020 6:03pm
Select to expand quote
cammd said..
Make a Raceboard version please Patrik




Make me a mould off your favourite board and I will have a go.

Edit later: Actually, now I think obout it I have a couple of moulds I could experiment with materials and techniques. Hmmmmm.... I think I will have to look into getting a vacuum pump.
col5555
col5555

WA

386 posts

29 Sep 2020 7:05pm
Select to expand quote
sailquik said..

cammd said..
Make a Raceboard version please Patrik





Make me a mould off your favourite board and I will have a go.

Edit later: Actually, now I think obout it I have a couple of moulds I could experiment with materials and techniques. Hmmmmm.... I think I will have to look into getting a vacuum pump.


I have often wondered if you could make half moulds, lay up each half then glue the two half's together using an overlap seam. The mast track could be on the top side and the fin box on the bottom and ties into the structure with adhesive. There is high strength two part epoxy they use on Carbon fibre car tubs.
gbm91
gbm91

VIC

62 posts

30 Sep 2020 7:54am
Select to expand quote
col5555 said..


sailquik said..



cammd said..
Make a Raceboard version please Patrik







Make me a mould off your favourite board and I will have a go.

Edit later: Actually, now I think obout it I have a couple of moulds I could experiment with materials and techniques. Hmmmmm.... I think I will have to look into getting a vacuum pump.




I have often wondered if you could make half moulds, lay up each half then glue the two half's together using an overlap seam. The mast track could be on the top side and the fin box on the bottom and ties into the structure with adhesive. There is high strength two part epoxy they use on Carbon fibre car tubs.



That's pretty much what BIC does with their thermoformed boards although the overall construction is different. I've often wondered why there aren't more thermoformed or rotomolded boards!

BIC uses some pretty serious machinery to thermoform their boards and other kit:
cammd
cammd

QLD

4331 posts

30 Sep 2020 8:00am
Select to expand quote
jusavina said..

cammd said..
Make a Raceboard version please Patrik



You can only sell one kidney


It would work out cheaper in the long run if the durability was better. Still quite a lot of 30 year old RB's in action.
sailquik
sailquik

VIC

6166 posts

30 Sep 2020 8:20am
Select to expand quote
col5555 said..
I have often wondered if you could make half moulds, lay up each half then glue the two half's together using an overlap seam. The mast track could be on the top side and the fin box on the bottom and ties into the structure with adhesive. There is high strength two part epoxy they use on Carbon fibre car tubs.


That is pretty much how most hollow boards are made and have been forever.
mob dog
mob dog

NSW

290 posts

30 Sep 2020 4:52pm
Select to expand quote
sailquik said..

col5555 said..
I have often wondered if you could make half moulds, lay up each half then glue the two half's together using an overlap seam. The mast track could be on the top side and the fin box on the bottom and ties into the structure with adhesive. There is high strength two part epoxy they use on Carbon fibre car tubs.



That is pretty much how most hollow boards are made and have been forever.


I thought these were the first hollow boards what others are there?
Jethrow
Jethrow

NSW

1275 posts

30 Sep 2020 5:01pm
Div 2's were pretty much all hollow construction, from back in the dark ages
gh
gh

gh

NSW

153 posts

30 Sep 2020 5:03pm
Didn't f2 do some?
RichardG
RichardG

WA

3761 posts

30 Sep 2020 3:40pm
Bombora and I believe McTavish made hollow boards too:










seanhogan
seanhogan

QLD

3424 posts

30 Sep 2020 6:42pm
airinside (switzerland) made some in 1998 (in chinese factory that later did the ab+ and drops)



515
515

515

875 posts

30 Sep 2020 6:01pm
Really awesome construction and would like to know more detail but company secrets!
Sure its two piece mould but not top and bottom laid up separately, cured then glued together and seam glassed over.
With them using prepreg carbon on the inside of the honeycomb I think they are using an air bladder system (like carbon bike frames).

It made me think about doing a custom and vacuum bagging carbon honey comb sandwich board then drilling out for plug hole and dissolve eps core.
elmo
elmo

WA

8879 posts

30 Sep 2020 6:46pm
Had a Windtech Prolite 900 which was a similar construction I think (didn't take a hack saw to it)
AUS4
AUS4

NSW

1291 posts

30 Sep 2020 9:15pm
Select to expand quote
gh said..
Didn't f2 do some?


F2 Thommen boards.
they leaked and so do the Patriks.
firiebob
firiebob

WA

3177 posts

30 Sep 2020 7:42pm
Had a 2nd hand custom race board many moons ago which was hollow, it had separate compartments inside. I did manage to break it, I don't think it was made for the ocean
sailquik
sailquik

VIC

6166 posts

30 Sep 2020 10:33pm
Select to expand quote
AUS4 said..
F2 Thommen boards.
they leaked and so do the Patriks.



They should not leak any more or less than conventionally made boards.

i.e.. if the laminate is fully saturated and devoid of pinholes and cracks, (airtight) it cant leak.

If a Styrofoam board leaks, the water can get absorbed in the foam.

Of course, boards with cracks and fractures can leak. If it is a foam core board, it is almost impossible to get the water out. If it is a hollow board, you just pull the plug and empty it. 'Voila': Dry and original weight again.
Subsonic
Subsonic

WA

3384 posts

30 Sep 2020 10:27pm
They were building 18 ft skiffs out of nomex honeycomb and pre preg carbon in the 80's. It's certainly a much stronger sandwich than how they traditionally build a board.


But i'm more than willing to bet that its far easier and cheaper to shape and lay a board up in the traditional fashion. Otherwise we'd all be sailing around on hollow boards by now.


perhaps i can get my boss to sponsor me and i can get a full quiver of airinsides. did you see the news today? Aparently pigs can fly now... and hell has frozen over too.
ZeeGerman
ZeeGerman

304 posts

1 Oct 2020 12:01am
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seanhogan said..
airinside (switzerland) made some in 1998 (in chinese factory that later did the ab+ and drops)




Their homepage can still ba accessed and guess who used to be their shaper? Patrik, of course. He's been in the business of hollow boards for some time now, it seems. Strangely the boards on their homepage don't resemble anything I remember coming under their brand name then.
www.airinside.ch/index.htm
AUS4
AUS4

NSW

1291 posts

1 Oct 2020 7:01am
Select to expand quote
sailquik said..


AUS4 said..
F2 Thommen boards.
they leaked and so do the Patriks.





They should not leak any more or less than conventionally made boards.

i.e.. if the laminate is fully saturated and devoid of pinholes and cracks, (airtight) it cant leak.

If a Styrofoam board leaks, the water can get absorbed in the foam.

Of course, boards with cracks and fractures can leak. If it is a foam core board, it is almost impossible to get the water out. If it is a hollow board, you just pull the plug and empty it. 'Voila': Dry and original weight again.



Except they are not dry and original weight while you're sailing. "Voila"
sailquik
sailquik

VIC

6166 posts

1 Oct 2020 8:51am
Select to expand quote
AUS4 said..
Except they are not dry and original weight while you're sailing. "Voila"




They always are at the start, . And then later only IF they do leak, and they would only do so if they are damaged. They are obviously designed and built not to leak, just like your Fanatics.
So how much do your Fanatics leak?
Ian K
Ian K

WA

4164 posts

1 Oct 2020 7:15am
Someone told me once all boards leak to some degree right from new. You've got fin boxes , footstraps, mast tracks pin holes. But if your foam-filed board takes on a cup full over a season, 250 grams, who's going to notice? You'll notice 10 grams in a hollow board every time you open the bung.

www.reddit.com/r/AskHistorians/comments/2folvo/were_wwii_submarines_really_as_leaky_and_wet_as/
"Every sea-going vessel has small leaks, so submarines had bilge pumps to keep up with the slow influx of water"
Grantmac
Grantmac

2339 posts

1 Oct 2020 7:25am
You can slightly pressurize and look for leaks with soapy water on either type. But on the hollow board you can probably fix them just by putting in a slow and thin laminating epoxy, positioning the leak downward and letting it be filled from the inside under a little pressure.
AUS 814
AUS 814

NSW

453 posts

1 Oct 2020 11:24am
My 30 year old Davisdon D2 is hollow and built more like a catamaran hull.It used to leak about 2 cup fulls of water per 2 hour session. Lightly pressurised air into the back bung, soapy water and all the leaky areas found. In this case was a small leak near the cb case. No it does not leak a drop
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