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NotWal said..
Before you alter the sail you might try it on a hard top mast, assuming the sail you want to use is the Ezzy.
It's designed for a 12% (true constant curve) bend, but with tolerance for a more hard top.
A hard top mast will be softer in the bottom and stiffer in the top, so the sail will set with more bend in the bottom for batten rotation and a tighter upper leach. This is essentially what Ezzy recommends when he recommends using the bottom of a short mast and the top of a longer mast.
If you really want to shorten the battens what you have to do is shorten the batten pockets at the luff end. That involves unpicking the stitching and restitching it with the pocket end moved say 20mm. It sounds simple but it's fiddly. You'll need a sewing awl, or a few hours of a sailmaker's time. I've done it in the past with no appreciable difference in performance. Once the sail is full of wind the entry is smooth.
I took the bull by the horns and I did the modification with an old sail somebody gave me but I hardly ever used because it is too small for my usual wind range. It is an old cammed Sailworks Race 5.6. It is a Flextop 22-27 IMCS. First, I removed the cams because they didn’t work properly.( They slid off the mast inside the sleeve all the time and they were sluggish to rotate). Then I shortened the 3 main cammed batten to bring them forward and away from the mast by 6” so that they now intersect the seam of the mast sleeve which runs from the top to the bottom tack of the sail. I then restitched the batten’s pockets for the new shorter length.
This should allow me to give an even tighter leech, if required, while still allowing the sail to rotate. In the end, I hope to extend the light wind range of the sail..
I’ll see the results next summer because now we are in the dead of the winter here. If it doesn’t work, I’ll have nothing to lose. If it works, I’ll’ do the same with my Gaastra Pilot 6.5. If I can extend the light wind range of both these smaller sails, then may be I won’t need to use or modify the larger sails any longerin order to subplane comfortably.I'll post the results when available.
Francone.