Thank you everyone for all the tips.
Lots of tuning to try! I forget about these things when I've gotten used to my kit and know how to rig it.
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Roy said..PPB gets pretty choppy when its windy and a smaller board would probably help. I would usually use my 85lt with a 4.2 (I'm 87 kgs), although sometimes I run a larger board when the water is flatter & gusty (usually when its a Northerly!).
As for the sail, the Expression was also NP's "freestyle" wave sail at the time and freestyle sails do tend to be more bottom end orientated with a tighter leach in order to get going with the smallest sail possible (although this is a bit of a generalisation). Therefore you might find if you rig your sail to the spec's (i.e. with the tighter leach) the wind range might be more similar to your 4.7 especially if your 4.7 is a top-end orientated sail.
Perhaps you should ask a few people at the beach next time you a sailing.....I'm sure you will get plenty of opinions

That's a very good point you have made about the sail rigging with a tighter leech. I hadn't thought of it but it makes sense.
This is the same with my 5.7m 2013 NP Firefly which is also a FSW sail which rigs with a tight leech. It has no power and feels awful with a floppy leech. Nice a light and flicky with tight leech.
Perhaps I just need a bit more consistency in my quiver which will help iron out any issues. The best things would be for there to be more 4.2 weather days for me to test it out!
That or I give it a try with my 113L Kode in lighter winds to compare it to the 4.7m; which is a 2005 NP Zone (wave sail for light to moderate sailors).