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boardsurfr said..
Next question is how low I can go when vacuum bagging an EPS core. I recall something about too much vacuum causing the foam to get crushed, but forgot the details. How low can I go safely? I'm using 2 lb EPS.
I have made 2 home built boards both using 1 lb EPS core. I kept the vacuum at about 20% but not more than 40% vacuum - I found that suggestion somewhere online, and had no problems. See at about 10mins into foil board video below (between -0.2 to -0.4 on the gauge). You may be able to do more vacuum with a 2 lb core, but doubt there would be any added benefit, and it may even be worse...could wick away too much resin? Others may have better ideas/more experience?