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racerX said..
There are other substitutes for kevlar in this application, innegra for example.
Innegra and Kevlar are not good comparisons. Innegra is like an elastic noodle, kevlar is relatively stiff - Certainly the K49 composite version is. Both are awful in compression.
I personally would avoid innegra for all windsurf applications. It has a huge elongation on breaking, something like 20%. So it is super elastic compared to anything else in your boards. It also provide very little in terms of stiffness (other than taking up space like a sandwich might). I have heard of surfboard makers in the UK using it between glass layers like a micro sandwich, but I struggle to see its benefit over another layer of glass, certainly not when compared to other fibres out there like Dyneema. Here is a nice video of Innegra being used in a laminate:
Have a look at easy Composites video on the materials:
I have found that Kevlar needs to be hidden in the layup, preferably under lots of glass, so you never hit it when sanding. Kevlar is good under the sandwich and especially under the sandwich under the heals, where its low density means you can put more fibres in for the same fabric weight of glass for example.
Kevlar does come with down sides though - it doesn't like to stick very well to anything, it costs the earth and it is absorbent. I actually think under your sandwich and under your heals you would be better off with carbon.
Still trying to understand max tensile strength being relevant when it comes to fins. Are fins really under that much force? Foils I could understand, but not fins. Unless they are mega big ones perhaps.