search harder!..
vacuum pump instructions on this site, block of 11-14Kg EPS from the yellow pages and the following two links pretty much covered everything I needed from scratch.. and the price list at the bottom is for ATL composites in QLD, (should be similar everywhere)
www.ecboards.co.uk/http://www.lbwindsurfing.com/raceboard/design-construction-longboard-windsurfer/
edit* obviously all that carbon was not needed, I was getting quotes for different grades.. price will vary with carbon content and missing tools- $500 to $30000000000