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Advice on converting 1 piece mast to 2 piece

Created by WindyGuy WindyGuy  > 9 months ago, 13 Apr 2019
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WindyGuy
WindyGuy

1 posts

13 Apr 2019 12:40am
Hi folks just bought some second hand equipment. Want to cut a fibreglass mast in half to make it easier to transport . Any advice please ? Thanks
AusMoz
AusMoz

QLD

1510 posts

13 Apr 2019 6:03am
Would of been easier to buy a cheap 2nd hand 2 piece.
powersloshin
powersloshin

NSW

1844 posts

13 Apr 2019 7:16am
Also because that mast will not work with more recent sails
Ben 555
Ben 555

NSW

456 posts

13 Apr 2019 9:37am
Don't
olskool
olskool

QLD

2459 posts

13 Apr 2019 9:51am
Cutting n joining will prove to be very hard n the end result a waste of time. Mast wont suit modern sails. Ive rebuilt a broken ferrule 100%C 550 sdm. Easy enough to epoxy a spigot in the lower section. Easy enough to wrap the upper section in carbon. But without a lathe or similar to support it whilst doing it all, VERY hard to align both pieces to achieve a perfectly STRAIGHT mast once put together. I ended up with about 8mm runout at the tip. Took many hours of sanding n re epoxying n sanding to get it down to 8mm runout.
Sparky
Sparky

WA

1122 posts

13 Apr 2019 9:27am
Shore break will do it
Mark _australia
Mark _australia

WA

23526 posts

13 Apr 2019 12:06pm
I agree, too hard and carbon 2 piece has been out for so long you could find one for nothing possibly
What size?
RichardG
RichardG

WA

3761 posts

13 Apr 2019 12:42pm
I had a one piece mast in excellent condition from the early 1990s. It was a Neil Pryde Carbon 60 Constant Flex 460 cm weighing 1.75 kg and in excellent condition. These masts were made by Fiberspar in the US for NP.

I asked Brett Morris of Slake if it is feasible to convert the mast to a two piece ?

He said: "you can, but not sure if worth the work and ultimately cost involved.
Roughly speaking the process is a simple as cutting in half and creating a sleeve/ferrule using a carbon tube that fits inside perfectly. This really depends on the amount of taper, as the new ferrule will probably require machining to fit correctly.

Sounds easy, but it will have enough time that the cost will build up to the point it is cheaper and easier to buy a new mast. A 60% carbon mast these days is quite good value I believe."

I sold the mast.
Mastbender
Mastbender

1972 posts

14 Apr 2019 3:27am
Anybody even making one piece masts anymore?
A used one piece mast has to be so old that I'd be afraid to use it, use it for a flag pole, you just may be able to avoid a long swim, dragging what's left of your stuff.
MagicRide
MagicRide

688 posts

14 Apr 2019 5:59am
Put some bait in the middle of the mast and throw it too the sharks.
forceten
forceten

1312 posts

14 Apr 2019 6:28am
Consider cutting into 3 sections, it will be 33% easier to transport.

either would be innovative.
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