CAN17,
Here are some pics. It is a recycling effort using the board I built a few years ago. My goals were:
1)have fun doing it and don't take it too seriously, accomplished!
2)use up all my scraps and spend little, Only had to buy glue and the deck pad.
3)correlate my flotation calcs in my software to real life, check
4)create something shorter than my shred sled that I could uphaul with one foot in front of the mast, check
5)learn, check
It got thicker and shorter in build than the drawing below. It's 5'9", 5.5" thick and 140 liters. The square cut foam added to the deck is 1/2" thick H80 divinycell that comes on a scrim, it ships rolled so it is cheap shipping. I used it for more thickness and because I had it left over. I would not recommend it because it holds glue in all those gaps. The tuttle is a gofoil box that I had in the last board, the holes did not line up so I modified it to work. I went tuttle to save weight, the tracks alone before foam are heavier than this box with foam. My tuttle to track adapter weighs 1.5# so I saved close to 2# with this move. I ride strapless and this is so compressed that tracks are not required. I put the box forward of the tail for many reasons.
As I have said I rode this board once before it was done because of curiosity and doubt. In that session I went from not being able to even climb on it to being able to uphaul and sail it comfortably. I am planning on one more coat of the gray epoxy over everyting, sand that lightly, add the deck pad and screw down some webbing handles then it's done. I need way more time on it to comment any further on the ride. I already have the next board modeled and I am fired up for it but the reality of my schedule is that it will be a while. The good news for the next build is that I now have a local source for foam and CNC machine at my disposal.