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segler said..
All good points. Yes, you are basically cross-threading. If the M6 material has any kind of formability (such as brass) this is no biggie.
For many years with fins we have tapped the M6 brass inserts to 1/4-20. Same for carbon foils that have M6 brass inserts. If it is aluminum, we leave it alone and live with M6. The exception is the M6 holes on the deep tuttle top of the Power Plate. I tapped those to 1/4-20. After dozens of sessions, they have not failed.
For the Slingshot M10 threaded holes, instead of getting the Slingshot M10-M6 adapter inserts (I think they are aluminum), I have gotten stainless steel adapter inserts online and tapped those to 1/4-20. After two years of use, those also have not shown any signs of wear or looseness.
So, if you go to a place like even Hood River, try to mount a fin or foil, and your screws/bolts are too long or too short, good luck finding a stainless M6, even with all the shops there. Ace Hardware up on the hill has a decent selection, but I use only hex-head bolts to avoid sticking a screw driver through the top of the board if it slips. A nut driver is safer. So, every shop and hardware has a big selection of 1/4-20 stainless in really long lengths. Two years ago, when I bought a brand new foil in Hood River, I could not foil the first day with it--in Hood River no less--because I could not find the correct length of M6 screw. My wife had to guard my gear at the Event Site while I ran all over town looking for the M6 screws, to no avail. (I foil with a Mike's Lab L6, which has a really thick tail and requires screws of 3" to 3.5".)
When you buy a foil from Sailworks, the first question they ask you is if you want them to tap the inserts to 1/4-20.
We yanks are still averse to metric.
Australian or European readers: ignore this message.
I'm glad you haven't suffered any failures. I've had proper brass inserts eventually fail on a foil before. For a guy who doesn't trust a screw driver, you trust brass more than I do. We all choose our battles, I guess.
I did the M6 to 1/4 conversions way back when - I think the tap is still in my toolbox somewhere. It doesn't make sense now when I can pop down to Home Depot or Ace locally and grab a screw. Or, as I suggested, just go online and order every size conceivable for about $0.30-0.50 a pop. I've even bought up to M6-100mm at HD locally - that's about 4 freedom units long. Maybe if Sailworks didn't enable everyone, someone in Hood River would carry more.
https://www.homedepot.com/p/Everbilt-6-mm-1-0-mm-x-100-mm-Stainless-Steel-Metric-Pan-Head-Phillips-Machine-Screw-860348/205115002