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Deck crack next to stringer

Created by rozza98 rozza98  > 9 months ago, 28 Jul 2015
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rozza98
rozza98

26 posts

28 Jul 2015 5:56pm
Just wondering if there is any ways to repair this ding, pretty painful as its a new board






beastsurf
beastsurf

WA

902 posts

28 Jul 2015 8:10pm
That's nasty. I think I would let the professionals have a look at it If it was me.
rozza98
rozza98

26 posts

28 Jul 2015 10:12pm
yea its a bugger and only took a few surfs to do it
thedrip
thedrip

WA

2355 posts

28 Jul 2015 11:59pm
That's a professional job for mine. I do most of my own repairs, but if you want any modicum of cosmetic niceties, then take it to a professional. Avoidance is easier than repair. If you are buying new boards then get a custom with extra glass; unless you are an uber shredder, you aren't good enough to notice the difference in performance that extra glass makes. Get a 6/4 oz deck as minimum. Anything else is treating surfboards as disposable. Which is okay. But don't expect longevity from a rack brought board that is single 4 or double 4 oz glass. They are designed for you to be buying new boards regularly.

A little extra glass doesn't feel as sexy under the arm, but for the vast majority of recreational surfers it makes sweet FA difference to the way they surf.
thedrip
thedrip

WA

2355 posts

29 Jul 2015 12:08am
And I guess the original post is about how to repair it:

Clean it off, sand it back and start filling it with layers of glass until it is level with the stringer. You probably will need to do this incrementally with two layers of glass, let it cure, then another two layers of glass. This let of the repair is to build it up, so don't lap over the stringer. You are looking to fill in the hole, so even half the width where it is deepest for the first layer, then slightly larger for the second. The final layer is the actual patch that needs to cover the whole damaged area by at least an inch. Then sand it back. It's going to take three or four days of glassing, curing, sanding, glassing...to get it back.

For noses and tail repairs, to get the shape back, it has taken me up to 5 layers. It's a lot of sanding, but the secret is patience.

I don't know if you have any practical skills, so sorry if his is stating the obvious, but scrape as much wax off as possible, then remove the residual wax with turps, then remove the oily residue with metho before commencing the repair.

Me? For a new board and such a big ding, I would wanted it looking good and my repairs work but are generally pretty ugly. Take it to a professional.
Ctngoodvibes
Ctngoodvibes

WA

1404 posts

29 Jul 2015 1:44am
Confusious say yr board looks weak as piss
JulianRoss
JulianRoss

WA

544 posts

29 Jul 2015 8:52am
What happened Rozza? did you push your knee through when duck diving?

KEARNSY
KEARNSY

WA

1322 posts

29 Jul 2015 10:14am
Select to expand quote
rozza98 said..
yea its a bugger and only took a few surfs to do it


Take the P.O.S back to the shaper. I have never seen that before
surfonkeith
surfonkeith

9 posts

29 Jul 2015 11:36am
Here is the steps:

1. Remove all wax around said area, plus a bit extra.
2. Remove all cracked Fibreglass with a knife ( anything that is not flush with board deck.)
3. Lay board out in sun to dry out the foam, or use hair dryer. Shouldn't take long.
3. Buy good quality tape. Maybe high temperature tape ( 3m green colour from Bunnings ) Make a bund around open ding area with tape.
3. Purchase 1lt Laminating resin, some left over to keep for future repairs ( Hoping its a PU Blank not EPS ) also 500ml of Filler resin.
4. Purchase Small Catalyst. Rule of thumb, starting point. 1% to whatever Lam in ML you use. e.g. 150ml of Lam use 1.5ml of catalyst. This would be for a average to warm day. Cooler day boost up your %. Add the catalyst as last ingredient.
5. Buy some Qcell. Mix this into your Lam resin. Small amount build up to gooey consistency.
6. Buy some white pigment to add to Lam Qcell mix. Mix small amount in to get that solid white colour.
7. Now you have added Catalyst as last ingredient . Pour into ding so it sits above the board deck height.
8. Once set sand back with 120 grit sandpaper ( Blue Paper ) Now it's flush with the deck sand lightly about a inch past the ding all around.
9. Buy some 6 oz fiberglass cloth to go over the ding. Lay over the ding. Now back to the Lam resin mix up a small amount again. No Qcell or Pigment, just catalyst. Wet this out with a small throw away brush.
10. Once set. You now need to lightly scrape away high points with a razor blade edge. ( Saves sanding time later. )
11. Now mix up catalyst with your filler resin ( same ratios )now with another throw away brush paint over the repair you have done.
12. Once set. Sand with 120 grit , careful not to go through the fiberglass weave then 240 grit.
13. As it's the deck can leave at that or purchase a spray can of Satin or flat acrylic lacquer to spray over.
14. Now go surfing....

Cheers Keith.

MickCam
MickCam

WA

129 posts

29 Jul 2015 12:08pm
I have done something very similar to a new board, courtesy of a badly timed air and errant knee.
I annihilated the stringer as well so count yourself lucky!
I never even considered not going to a pro repairer.
Ross @ Soul Boardstore in Scarborough fixed it up a treat!
surfonkeith
surfonkeith

9 posts

29 Jul 2015 12:10pm
Just to add to my last post.

As its the deck, go 4oz and 6oz cloth. So two layers. Cut one of the layers 10mm shorter than the other...Keith.

Note. Don't know were you live, but go to a local shaper/ glasser and slip him/her some coin for off cuts of cloth.
rozza98
rozza98

26 posts

29 Jul 2015 12:32pm
cheers everyone for the reply's and ill probably take it to a professional
rozza98
rozza98

26 posts

29 Jul 2015 12:33pm
knee just hits it sometimes when i get up trying to get out of that habit though as it developed as i was starting
Legion
Legion

WA

2222 posts

29 Jul 2015 12:55pm
Hmm, that's a lot of wax for only a few surfs.
rozza98
rozza98

26 posts

29 Jul 2015 1:12pm
yea i like to have a good coat on my boards
Ted the Kiwi
Ted the Kiwi

NSW

14256 posts

29 Jul 2015 6:57pm
Select to expand quote
rozza98 said...
yea i like to have a good coat on


Well it is winter
Prawnhead
Prawnhead

NSW

1317 posts

29 Jul 2015 8:25pm
Select to expand quote
Ted the Kiwi said..

rozza98 said...
yea i like to have a good coat on



Well it is winter


as Billy Connolly said "no such thing as inclement weather ,just the wrong fooking attire!
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