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Closed cell foam

Created by airsail airsail  > 9 months ago, 17 Jun 2016
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airsail
airsail

QLD

1570 posts

17 Jun 2016 6:21am
Naish use closed cell foam for their core now, don't know how long they have been using it though.
I see this as a huge advantage for board longevity, and having repaired many sail boards and sups over the years this is a deciding factor of which brand to buy.
Does anyone know what other brands use closed cell?
Area10
Area10

1508 posts

17 Jun 2016 7:57am
Surftech

www.surfscience.com/topics/surfboard-anatomy/materials/surfboard-foam

surftech.com/technology

But did you mean fused-cell or closed-cell?
airsail
airsail

QLD

1570 posts

17 Jun 2016 12:16pm
From the Naish spec page
Molded EPS Closed Cell Core= Lightweight + resistant against potential water leakage
Can't find reference to it looking at other manufacturers boards. EPS, expanded polystyrene is normally small balls bonded together, water can travel between the balls and the board becomes waterlogged. Naish may use fused but call it another name
warwickl
warwickl

NSW

2357 posts

17 Jun 2016 3:00pm
I just purchased an ECS SUP and was advised it has closed cell
Area10
Area10

1508 posts

17 Jun 2016 4:25pm
If you care about a board's core not taking on water then watch this:



Never mind the test shown here, you can actially *see* how much better quality the Surftech foam core here is compared with most other brands. Have you ever seen a SUP cut in half? It's quite surprising that despite paying thousands for a board, the core can be made of what looks like just cheap packing foam. I'm surprised that people don't ask about this aspect of a board's construction more. If you care about durability, it's an important factor.

A couple of years ago a friend of mine bought a new All Star. He raced it hard and after 4 months it had taken on 3L of water from multiple places and was basically almost a write-off, and he sold it on for a pittance at great loss. He then got a 3 year old Surftech Bark and raced it hard for the next 2 seasons. At the end of all that the board looked basically exactly the same as ever did and is still going strong. A few minor chips and compression dings, and one repair to the nose from over-exuberant drafting, but it's never taken on significant water so the repairs were cheap and easy and it still looks fresh. And his race results were better on the Bark too...
spirit4earth
spirit4earth

80 posts

18 Jun 2016 4:15am
Does Bic used fused cell technology?
Rideordie
Rideordie

159 posts

18 Jun 2016 8:14am
I wonder what SIC uses. Anyone know?
airsail
airsail

QLD

1570 posts

21 Jun 2016 8:26am
Yep, surprised this isn't a bigger consideration when dropping 2k or more on a bit of plastic and foam. So Naish and Surftech state they use it, and the video shows others don't, would have thought it would be a great selling point to push when a customer is tossing up between a cheap board and a name brand board.
From experience I know how quick a standard EPS blank will suck in water through a small crack around a fin box or carry handle and one of the reasons why I only use urethane foam when building my kite boards but it is too heavy for sup use.
colas
colas

5370 posts

4 May 2017 8:57pm
Note that a waterproof foam core is also... resin-proof, so you run the risk of a weaker bond between the skin and the core, hence delams.
I think brands using closed-cell EPS have had to design manufacturing tricks to avoid it (roughing or scratching the foam core skin, micro holes punched in the blank, ...), and early closed cell surfboards (with XTR blanks) often got delaminated if some air was generated by wear or tear, its only escape route would be to wedge its way, separating the foam along the skin.

I guess it depends on the strength of the board. On an average glass job, closed cell would be a huge advantage. But if the board is well built (extra strong rails, PVC foam around the box), and you do not surf in crowded areas or rocky beaches, I don't know which risk is greater. Although as a customer, I would opt for closed cell.

I think Starboard is using an hybrid construction: open cell at the core with a closed cell thick outer layer
Area10
Area10

1508 posts

5 May 2017 9:50am
Select to expand quote
Rideordie said..
I wonder what SIC uses. Anyone know?


Well, I've seen the foam inside a SIC raceboard and while I can happily say that I think there are many reasons to buy a SIC, I wouldn't be listing anything special about the production blank as one of them. No doubt the Maui-made boards are a completely different matter.
charlieuk
charlieuk

355 posts

6 May 2017 2:51pm
Most of this talk is a bit of the marketing teams stretching the truth. However there are different quality's of eps

All Expanded polystyrene (eps) is closed cell, It is referring to the single beads of eps. what it comes down to is how well the foam is fused together and how much air is between each bead. True closed cell foam is something like Extruded polystyrene (xps) or things like dyvinicell or other types of pvc.
juniorburger
juniorburger

49 posts

6 May 2017 9:43pm
I just wanted to put my opinion in as somebody who works in the industry..

As colas said xps, (extruded polystyrene) is a lot harder to work with, especially trying to get a bond.. As stated previously the advantages as a customer are valid, but there are also some issues that go along with it...

XPS is denser, therefore creating a stronger, but hevier board..

And there is also a bit of black magic going on in the video above, under vacuum standard EPS expands therefore not allowing it to pass water, take it as you may.. I work for sunova but I'm just trying to explain the basics parameters of eps!! Hopefully in the end everyone comes out with a better understanding of how paddle boards work!!
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