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Quixotic said..Chris 249 said..
If they insisted on laminated grids then it would be the owners paying for them. Companies like Beneteau are going to pass the extra costs on.
Of some relevance is the Marine Accident Investigation Branch report into the loss of Cheeki Rafiki and 4 crew in 2014 due to loss of keel. The report is available at
assets.digital.cabinet-office.gov.uk/media/55408664e5274a157200005b/MAIBInvReport_8_2015.pdf The MAIB notes it "received much anecdotal evidence regarding matrix detachments on Beneteau First 40.7 yachts" and visited specific examples undergoing repairs. So there is a significant financial cost to some owners of repairing failures of bonding of glued-in grids, and potentially much more serious costs when the failure is catastrophic.
1.11.1 MAIB enquiries to GRP repairers and Beneteau First 40.7 ownersDuring the course of the investigation, the MAIB received much anecdotal evidence
regarding matrix detachments on Beneteau First 40.7 yachts. Areas notable for
detachment were in the forward sections of the matrix, commonly attributed to the
vessel slamming, and the area around and aft of where the keel is attached to the
hull, commonly attributed to the vessel grounding.
MAIB inspectors visited four Beneteau First 40.7 yachts that had all suffered
detachments of their matrix in bays around the aft end of the keel as a result of
grounding. Additionally, two of these vessels had suffered, or were showing signs of,
matrix detachment in the forward section.
One further Beneteau First 40.7 yacht was visited, which showed signs of matrix
detachment in the forward and aft sections.
Yep, there's good reason to not like grids. As well as Cheeki Rafiki's tragic loss, there is (for example) the local Ben 40.7 that was bought after a survey then found to need an $80,000 repair to the floors. But surely that does not automatically mean that they should be banned or not permitted by standards or that they are only there because of vested interests. Here we're simultaneously complaining that offshore racing is too costly and also complaining that cheaper construction should be banned! The fact that so many companies use glued grids, and the significantly higher cost of the brands that 'glass the grid in, seems to indicate we'd increase the cost significantly if we required laminated grids, doesn't it? It's like cars - a Great Wall may not be as safe as a Rolls Royce but that does that mean that we should ban everything cheaper than a Mercedes?
The other thing is that we of course have to look at failure rates rather than absolute figures, and there are a hell of a lot of glued-grid boats out there sailing happlly. The biggest loss ratio in the '98 Hobart and '79 Fastnet came from the conventional heavy to medium displacement wooden boats, but people ignore that. Significantly, WS figures show that the biggest problem with keels is not glued grids, but weld failures. Many, probably most from my recollection, of those weld failures come on expensive high-end racing one-offs. Given that Benny sold something like 900 40.7s (and a similar number of the very similar 36.7s plus some 1200 31.7s with similar grids), and that a significant number have worked very hard in northern hemisphere charter fleets, the 40.7 keel loss ratio could well be far lower than that of high-end racers or even of Oysters etc.
By the way, as the report points out, they don't know the actual reason for Cheeky Rafiki's loss, but it also noted that her keel bolt washers were under sized according to the current standards. The grid could still be glued in rock-solid for all anyone knows and the tragedy could have been caused by the washer issue. In the case of Rising Farrster, for example, the loss of the keel seems to have had nothing to do with the grid type, but with a simple lack of skin thickness (and undersized washers?).
The other thing that sticks out to me is that real world experience shows that almost ALL types of medium-high to high aspect bulb keels fall off with horrifying regularity. Banning one type of support for them seems, on the very simple stats, to be fiddling about instead of confronting the real issue. Until the arrival of bulb and late IOR keels with short root chords, keels just didn't fall off.
If we want to improve offshore safety (and I do) then we should be looking at the entire problem of keel, boat and crew loss and not just one feature that at least has the advantage of apparently being a lot cheaper to make.