Jabberwock said..
My boat has a four screw Johnson pump (F35B-9) and it sounds likes yours has the older pump. I have no experience of changing pumps. However I have serviced mine - easy to remove. Part of routine maintenance replaced the bushes/oil seals and O-ring. If the DV 24 pump is a bolt on cannot see any problems. You can check detailed drawings on Johnson pump web site and compare them with your model. I have replaced all the tubing associated with the cooling system as a matter of routine maintenance and installed a Vetus syphon breaker. I have also been through the system and found scale build up in the Y tube (diverter) especially the part that goes into the block, the top of the thermostat where the by-pass water mixes with the water coming from the block through the thermostat and the injector into the exhaust. The latter two were really restricting the flow of water.
I was worried about the amount of water coming out of the cooling system especially on cool days when the exhaust has a tendency to steam. Using a bucket to catch the water coming out of the exhaust I measure a rate of about 8 litres/minute at three quarter max revs. Max output is quoted as 11 litres/minute at max revs. Seemed enough so I stopped worrying! Bukh's are also know to steam especially on cool days.
Looking back at our previous posts it is possible that your motor was older than mine. Mine was rebuilt in 2005. I noticed in the copy of the work shop manual I have for DV20 states that it is not possible to use a dual temperature sender as the older thermostat housing does not have enough space.
When I ran my motor on Saturday I was not happy with the flow or the out put from the exhaust water. So Sunday I pulled the pump thrust plate off and looked around in the out let side of the pump in the barb hose piece I found it partial blocked by a piece of calcium restricting the flow. Once I tremoved this and reassembles I found much better water flow from the exhaust .( read some where 17 liters it ,may have been the DV24) .
The only thing that concerns me is the genuine Bukh water pump has bronze seals where as the Johnston one does not .
The difference between the DV24 pump is two main things the water volume is more plus it also runs two metric bearing not bronze bushes as in the DV20 pumps
I found a place in Australia that sells the Johnston pump $395 but not much info
www.google.com.au/search?q=F35B-9+-10-35157&client=ubuntu&hs=0RK&channel=fs&tbm=isch&tbo=u&source=univ&sa=X&ei=WcDhVNO-K9Po8AWm2IIw&ved=0CB4QsAQ&biw=2560&bih=913 The Y diverted that goes into the block also Id like to change out to a later model with bigger hose barbs . Ay some stage soon Ill collect all the parts I need and go through the cooling system and make sure every thing is clear and clean. After I find out a bit more info I think Ill buy a genuine Bukh DV24 piump and up grade my Y diverter pipe also .
So it looks like Ill have to find a late model thermostat housing to be able to fit the twin terminal temp sender.