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cauncy said..
our yammy dealer told me they use the same blocks with different carby, my 40hp could go to 60, a 60hp block up to 90 and same in smaller sizes, he was highly regarded so id say he was onto it, i was quoted $1500 ish for my 40 to 60 hp upgrade,
Who ever told you that is wrong sorry.
Id love to know what Yamaha dealer said that

For starters the 40hp (3 cylinder) is the same size as the 50hp. 88 kilos but the 60 and 70hp are both 116 kilos. The 90hp is a different block again and total weight of 127 kilos..
Some models use the same casing, but the ports are different. A bigger carby will let more fuel in, but the engine needs bigger exhaust to allow that burnt fuel out. EDIT: actually they may be able to allow for more exhaust by using different exhaust plates and on checking they are also different part numbers between the 40 and the 50..Same crank and piston part numbers but lots of parts are totally different numbers between the two..
From model to model their will be different changes, but issues that need considering are things like reeds, carbies, electrical packs (CDI) linkages for timing advance.
The only real way to get better performance out of a 25 would be like i said to source and old power pack that was never made with a rev limiter, maybe you could also shave the head and try increase the compression but im not sure why..
Oh and im bored stupid trying to not walk around on an injured leg..So yes i actually did just look up boats.net and did a parts comparison..