Okay, might be able to add here.I've owned a 97 jeep xj for 3 years now as my secondary weekend hack vehicle. See's a lot of off road, and surprisingly good. I've snatched a late model landrover and a 2012 hilux so far. Just the other week I watched a flash navara sink to the diffs on the beach, while I cruised past still running 40psi. More to do with experience than anything mostly.As for the overheating, they are famous for it. Mine always used to get hot, so I researched the hell out of it, and as it is only a hack, just did cheapo backyard jobs.First, I wasn't sure wether my thermo was kicking in or out......So I wired it direct into the cab with a switch....so I know its on.My air con wasn't working, so I pulled the condenser out in front of the radiator...opened up more air flow for the radiator..definitely helped.
Few months later I worked out I could squeeze 2 10 inch thermo fans in the now empty space, and also wired them into the cab with switches. Problem solved.Mine is always good on the highway, just gets hot offroad ( or stop/start driving if your in the city I'd assume). Though a while back I did notice temps climbing more than usual on the highway. Researched again, read about the viscous fan clutch and checked it. When you check it, car must be hot when you turn it off to try and spin it, so that you know its supposed to be engaged. I could spin mine, so I was pretty sure that was it. The other way to test it is to use a rolled up newspaper, and try gently stop the fan when its hot. Wouldn't recommend it really, although I tried it anyway, and it definitely proved the clutch wasn't working.I replaced it with one of ebay (about $80) and temps dropped back. All good. For about 2 months, then started rising again. I couldn't believe that I did the tests again, and sure enough, the fan clutch was gone. I couldn't be bothered with trying to get a refund through ebay with all the postage etc. Bugger it I though, and I welded my original solid, so its always engaged...permantly. I simply figured if the fan makes that much of a difference to temps when its not engaging, it must be engaged MOST of the time. Did that a fair while ago now, and so far so good, no problems....other than a bit more fuel usage :/
I also put to decent sized scoops in the bonnet to for more airflow, it gets super hot under there. You can also get slightly longer bolts for the bonnet and add some washers so the rear of the bonnet has a 5-10mm opening, apparently also makes a big difference.Just tonight, I was looking at GO JEEP website, on how he removed the viscous fan all together, and replaced it with a quality electric one. Has to be a pretty good one that moves around 2500-3000cfm of air, not some ebay spec chinese crap. Seemed to work extremely well for him, and also gained power and better fuel economy from ditching the viscous fan.Last 2 tips are : I found at standstill, if you put it in neutral and hold the revs on slightly, temps drop, and if all else fails...heaters on full bore fixes it everytime, however unpleasant for the occupants.Wealth of information I found mostly within these 2 sites...
I've linked it straight to the XJ section...ask away there or use the search function...theres a decent thread stickied to the first page about overheating.
www.ausjeepoffroad.com/forum/forumdisplay.php?f=123 Any go jeep, a man who knows his xj's very well, and spent wayyyy too much on his. Awesome ideas in there though, and good reading about the overheating and various solutions as well as install guides...
jeep-xj.info/ They may not be the ducks nuts, and also cop a bit of a hammering, but mine has served me well, got me to some good places, and for $2500, I can get a dent here or there, drill holes through the roof to mount lights and still not care to much.Its not about the car...Its about the journey!