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PB finbox repair.

Created by olskool olskool  > 9 months ago, 3 Mar 2018
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olskool
olskool

QLD

2459 posts

3 Mar 2018 7:29am
So ive pranged my PB finbox. Hit a sandbank. Fin now sits at 45'. Rear of fin forced up thru top of box. Sides n front of box looks sound at planing surface. Damage seems to be only to the rear lobe of box. A split at rear centre of box vertically. Dont have time to replace looking for a quick fix.
Can i just fill the void made, with epoxy n cloth, get it close to correct shape then slap a fin head coated with release agent. Let it harden then pop fin out? Will try to get a good pic of damage to box.
DECREPIT n MARK AUSTRALIA
WHATCHA RECKON????
Stretchy
Stretchy

WA

1045 posts

3 Mar 2018 8:06am
Helpful link, I have a similar job to do myself
mathew
mathew

QLD

2142 posts

3 Mar 2018 10:43am
Skip the release agent and leave the fin in the box permanently !.... it meets your immediate quick-fix need.

Do be aware that there will be a better than average chance than anything you do other than a proper box-repair, is likely to continue to leak... and some people ultimately find out what that means, when the bottom-skin comes aware from the core.
olskool
olskool

QLD

2459 posts

3 Mar 2018 11:00am
Select to expand quote
Stretchy said..
Helpful link, I have a similar job to do myself


Hey, im not sure what to make of that link. Did it work or did it fail twice? Pics kinda say fail?
decrepit
decrepit

WA

12802 posts

3 Mar 2018 9:04am
I have to agree with Matt here. I haven't had a good look at how C.A. fin boxes are made. If there's a layer of cloth of high density foam at the rear of the box. It's possible the top layer of cloth is just fractured and the high density foam inside is badly dented, this could still leave the board water tight. In which case your idea is viable. Just use plenty of release agent!!!!

Sothe big question is, "did any water get in your board after your sand bank incident"? If it did, then a temp fix is very risky.
olskool
olskool

QLD

2459 posts

3 Mar 2018 3:29pm
Decrepit, im guessing water would have entered. Board In the water about 30sec after damage occured. Its been in the sun since Tuesday arvo. The box will be replaced in near future.But not right now. This fix is temporary. Got an interstate mate dropping by. Need a second board to use.Its only gotta last a week or two of use. Then box will be replaced.
decrepit
decrepit

WA

12802 posts

3 Mar 2018 6:05pm
You can get an awful lot of water in in a week.
If it's got a gortex vent replace that as soon as possible with a standard bung. Gortex doesn't breath at all if there's water both sides. So until it gets replaced make sure you keep it out of the sun.

Initially, I was thinking pity the box is so weak. But recalling a couple of boards that had the tail snapped clean off, after hitting something with the fin. That's a much harder fix than yours, and also much harder to get back to shore.
Think I prefer the sacrificial box, although a sacrificial bolt is probably better.
olskool
olskool

QLD

2459 posts

3 Mar 2018 9:10pm
Decrepit, board is 90s Speed F1 RB. No ventscrew. I also thought PB screw or barrel nut was supposed to let go before damage occured? But fin wouldve then been lost id think.. Screw was bent about 30' 10mm from tip. Made removing quite difficult.
decrepit
decrepit

WA

12802 posts

3 Mar 2018 8:25pm
No vent could mean it's closed cell foam, if that's the case, you're cool to do anything you like. Your temp fix sounds as good as anything I can think of. But I've known people with a very stuck fin after a similar operation, but that may have been with a tuttle that has parallel sides. It just needs some small undercuts, and the fin doesn't want to come out. the double tapered PB should be OK as long as it's well released.
Mastbender
Mastbender

1972 posts

4 Mar 2018 1:26am
That board needs to be dry docked until properly repaired. There really isn't such a thing as a waterproof temporary fix for a cracked fin box.
When using the board, strong lateral forces are put on the box by the fin, any temp fix will open right up, in comes the water.
So you have to ask yourself, how important is this board to you?
olskool
olskool

QLD

2459 posts

4 Mar 2018 7:07am
Decrepit, EPS core. No sandwich lay up. Layer of uni directional then layer of cloth over. Apparently the boards were layed up then compressed in a mould. 80s-90s technology.
Mastbender its my favourite 90s RB. Thinking i should wait til my repair guy is back in town.
decrepit
decrepit

WA

12802 posts

4 Mar 2018 1:00pm
Select to expand quote
olskool said..
Decrepit, EPS core. No sandwich lay up. Layer of uni directional then layer of cloth over. Apparently the boards were layed up then compressed in a mould. 80s-90s technology.
Mastbender its my favourite 90s RB. Thinking i should wait til my repair guy is back in town.


That would be safest if it's eps
firiebob
firiebob

WA

3177 posts

4 Mar 2018 4:15pm
Select to expand quote
olskool said..

Stretchy said..
Helpful link, I have a similar job to do myself



Hey, im not sure what to make of that link. Did it work or did it fail twice? Pics kinda say fail?


I posted the repair method in that link, it worked perfect for me and was very easy. Board was near new and I had it trouble free for 3 more years. The carbon Art fin box is high density closed cell foam, no water into board, I can't say how another brand is done or if that repair would work with it

My damaged box before repair




firiebob
firiebob

WA

3177 posts

4 Mar 2018 4:23pm
Select to expand quote
decrepit said..
You can get an awful lot of water in in a week.
If it's got a gortex vent replace that as soon as possible with a standard bung. Gortex doesn't breath at all if there's water both sides. So until it gets replaced make sure you keep it out of the sun.

Initially, I was thinking pity the box is so weak. But recalling a couple of boards that had the tail snapped clean off, after hitting something with the fin. That's a much harder fix than yours, and also much harder to get back to shore.
Think I prefer the sacrificial box, although a sacrificial bolt is probably better.


After hitting a fish, not mine but a mate's




mikey100
mikey100

QLD

1105 posts

4 Mar 2018 7:56pm
BIG FISH.
olskool
olskool

QLD

2459 posts

4 Mar 2018 8:09pm
Firiebob, mine looks to be considerably more crunched than yours. Upper rear surface ( closest to deck) of box is really blown out. 3mm crack just visible on deck. Hard to get a good clear pic of it.
stroppo
stroppo

WA

747 posts

4 Mar 2018 7:29pm
Also you could do the bung up and let the board heat up a bit to check if it's still water tight before you choose your repair method when it's warmed up spray some soapy water and check for bubbles if there's bubbles a more extensive repair is needed !
Mark _australia
Mark _australia

WA

23526 posts

4 Mar 2018 8:38pm
Select to expand quote
olskool said..
Firiebob, mine looks to be considerably more crunched than yours. Upper rear surface ( closest to deck) of box is really blown out. 3mm crack just visible on deck. Hard to get a good clear pic of it.



And so I say no quick fix

You have a buggered fin box, and the deck laminate, and where the bottom meets the box.

Really, the fix is inserting a new box into a 20cm x 4cm void that you need to cut out. And a bit of deck and bottom laminate work (that bit is minor)

Filling the bits around a box that is basically detached from the rest of the board will not be strong, as it is ignoring the role the deck and bottom laminates play in holding that box in. It is like if a brick is loose in the wall of your house, and you smear some mortar around the perimeter crack and expect it to be as strong as before. It will look good and may be servicable, but will take considerably less force to dislodge it again.



What board is it?
olskool
olskool

QLD

2459 posts

5 Mar 2018 9:24am
Mark, 1991 Speed F1 RB. Eps core, pre sandwich construction. Layer of uni directional then layer of cloth. No ventscrew.
An oldie, but a goodie.
Well worth redoing. Chucking a PB in has really improved performance, as i can use a REAL fin. Regularly crankin it to 25-28kts.
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