Thanks all for the input on getting this built.
I finally got her together and made it out to try out this newfangled machine.
As built at our campsite with a 80's windsurf sail cut down just a bit on the leech to suit:
I ran right out of time so the boom really is cobbled together and is just zip tied to a collar of PVC slid over mast.
The seat bottom is just lashed right around the frame as I did not get the bails fit.
A full batten modern sail I did a rush job of cutting at last moment was a total loss as I took the heart out of it...
I never even pinned in the stub axles and relied on suction on a tight fit to hold them in the receivers..
NONE of it seemed to matter- this gal was a perfect hoot- what fun.
Odd bit- I have been sailing forever and for some reason was not really sure of my footing on what kind of creature I was creating.
That is one of the reasons I did not design from scratch and used a proven design for a first built.
Funny bit- first time I took the helm it all came together..: "ah- this damn things a boat- pull in the sheet and away we go."
I ran down the length of the island the first time out and had a absolute time of it- rolling along on a perfect lark.
A partial video of that ride:
At the end of the run and the dunes behind I had to get her across to get out of there:
I got over to the coastal road for pickup and tossed her on the car when I got rescued:
After I got my feet under me I was able to really run the yacht over a bunch of conditions and got a good feel for how things were sorted.
This is a fast run where I was really rolling along- wind is well back off the starboard quarter:
A couple of things I tried on this build really worked well:
One- the lip seals over the hub bearings were perfect- I ran through waves with sand/seawater slurry everywhere plus dragging the cart through soft sand and sitting for long periods with wind blown fine sand.
When I pulled the wheels after three weeks there was not a single grain of sand on the bearings or any water.
Two- the spar I used was a two piece 75% carbon.
I did a external layup of two layers of 12k 100% carbon biax sleeve set in epoxy at the foot for reinforcement- first layer up two feet with second run up four feet.
I ran the reinforcement in this manner for increased crush strength to resist buckling as the spar left the socket which was 12" in length.
This worked very well- was a lightweight way to strengthen the spar and she stood up to the considerable abuse I handed out as I was testing out the cart.
I did spray enamel the mast white and was able to leave it out in baking sun with no trouble as she kept cool and at no risk of UV.
I had brought a spare one piece unaltered spar as a fall back and the plan was to baby the carbon mast so as not break it.
By the end I had forgotten all such worries and had no problems.
I found that the sand yachts are capable craft and did not shy from pushing things a bit.
In one instance I short tacked up the beach for three miles against a 22 knot breeze with full sail slamming the cart across the wind to make way as I was working on just a 50' wide berm down by the surf.
A bit of a rough ride bouncing up on two wheels and slamming back as I crossed the wind but she held up...LOL.
So I am ready to set towards putting a new design to paper.
A couple of parameters:
a) LIGHT weight: target <15 kg ( the build above is 24 and I want to be much lighter..)
b) Fast to rig: as above- a couple of minutes but would like less: like unfolding a lawn chair- stand the spar, slip on sail and go..
c) Soft sail: minimum or no battens, dacron, simple sleeve over spar and free to rotate, no set downhaul, boom rigged, etc
d) Foot steer
e) EASY to carry/drag/schlepp over rough terrain.
f) Fully corrosion/wet/sand proof for beach service (steering, spar, bearings etc)
Thanks again all.